Hadley Energy Solutions designs, fabricates, and installs custom ductwork for commercial and industrial HVAC systems throughout Louisville, KY. Your ductwork is the delivery system for conditioned air — poorly designed or leaky ductwork can waste 20-30% of your HVAC energy. We fabricate sheet metal ductwork in-house and install it to SMACNA standards, ensuring your HVAC system delivers the right amount of air to every space.
New construction projects needing complete duct systems, buildings with aging or deteriorating ductwork, facilities adding HVAC to previously unconditioned spaces, renovations that change room layouts and airflow requirements, buildings with comfort complaints (hot/cold spots), and facilities with excessive energy bills due to duct leakage.
Ductwork costs depend on system size and material:
Ductwork is where HVAC performance is won or lost. A perfectly sized AC or furnace will underperform if the ductwork is leaky, undersized, or poorly routed. We design, fabricate, and install duct systems that deliver the right airflow to every space — not just the ones closest to the equipment.
We calculate required airflows for each space (CFM), size ducts accordingly, and plan routing for efficient air delivery with minimal pressure loss.
Our sheet metal team fabricates custom ductwork to SMACNA standards. Every fitting, transition, and branch is built to spec for your specific installation.
We install ductwork with proper hangers, sealing, and insulation. Connections are secured with mechanical fasteners and sealed with mastic — not just taped.
We test airflow at every register, balance the system to eliminate hot and cold spots, and verify static pressure is within manufacturer specifications.
Signs include: rooms that are always too hot or too cold, excessive dust in your building, high energy bills, visible gaps or disconnections in exposed ductwork, and whistling or rattling noises from the duct system. We can perform a duct leakage test to quantify the problem.
Sheet metal ductwork is more durable, has lower airflow resistance, and lasts longer. Flex duct is acceptable for short runs (under 10 feet) in residential applications. For commercial and industrial, we almost always use sheet metal for performance and longevity.
Yes. We have sheet metal fabrication capabilities and build custom ductwork to your project's specific requirements. In-house fabrication gives us control over quality and turnaround time.
Yes. We regularly add duct systems to older buildings, warehouses, and spaces that were previously unconditioned. We find the most efficient routes and minimize the visual impact of exposed ductwork.
Hadley Energy Solutions, 965 Old Preston Hwy N, Louisville, KY 40229. Phone: (502) 921-3777. Email: info@hadleyenergysolutions.com. Hours: Mon–Fri 8:00 AM – 4:30 PM (Sat–Sun Closed | Emergency service available 24/7).
Licensed Kentucky contractor — Contractor CE64623 · Master Electrician ME64500 · HVAC Master HM06538. Bonded and insured. Serving Louisville, Kentucky and Southern Indiana since 2013.