PLC & Motor Controls in Louisville, KY
Hadley Energy Solutions provides PLC programming, VFD installation, and motor control services for industrial facilities throughout Louisville, KY. From simple motor starter replacements to complex automated control systems, our electricians understand the intersection of electrical power and industrial automation. We work with Allen-Bradley, Siemens, and other major control platforms to keep your production lines running efficiently.
PLC Programming
Custom logic for automated production systems.
VFD Installation
Variable frequency drives for motor speed control.
HMI Interfaces
Touch-screen operator interfaces and SCADA.
Who Needs PLC & Motor Control Services?
Manufacturing plants automating production lines, facilities upgrading from manual to automated controls, plants replacing obsolete PLCs, operations adding variable frequency drives for energy savings, and any facility needing motor control troubleshooting or upgrades.
PLC & Motor Control Services
- PLC programming (Allen-Bradley, Siemens, Automation Direct)
- Variable frequency drive (VFD) installation and programming
- Soft starter installation
- Motor starter replacement and upgrades
- Control panel design and fabrication
- Sensor and instrumentation wiring
- HMI (Human Machine Interface) programming
- Process automation integration
- Troubleshooting and diagnostics
- Preventative maintenance for control systems
Our Controls Process
Requirements Analysis
We work with your operations team to understand what you need automated, what controls exist, and what the end goal is.
Design & Programming
We design the control logic, program the PLC, and bench-test before we touch your production equipment.
Installation & Wiring
Our electricians install drives, starters, sensors, and wire everything to the control panel. Clean, labeled, and documented.
Commissioning & Training
We commission the system under production conditions, fine-tune parameters, and train your operators.
Controls Cost Factors
PLC and motor control costs depend on system complexity:
- Number of I/O points and motors
- PLC platform (Allen-Bradley tends to be higher cost than alternatives)
- VFD size and quantity
- Custom control panel fabrication
- Programming complexity and logic requirements
- VFD installations: $2,000-$20,000 per drive depending on HP rating
PLC & Motor Controls FAQs
What PLC brands do you program?
We program Allen-Bradley (CompactLogix, ControlLogix, MicroLogix), Siemens (S7), and Automation Direct platforms. Allen-Bradley is the most common in our service area.
Can VFDs save energy?
Yes. VFDs on pumps, fans, and compressors can reduce energy consumption by 20-50% compared to across-the-line starters. The payback period is often 1-3 years depending on motor size and run hours.
Can you upgrade my obsolete PLC?
Yes. We migrate legacy PLC programs to modern platforms. We document the existing logic, program the new PLC, and handle the cutover with minimal production downtime.
Do you build custom control panels?
Yes. We design and fabricate custom control panels to UL 508A standards, complete with PLC, drives, starters, and all necessary components.
Why Choose Hadley Energy Solutions?
We're electricians who understand controls — not controls engineers who've never pulled wire. That combination means we can troubleshoot the entire system, from the PLC program down to the motor terminal connections. Our industrial experience means we understand your production environment and work to minimize any disruption.
Related Services
Service Areas
We provide plc & motor controls throughout Kentucky, Southern Indiana, and Southern Ohio.
What Our Customers Say
"Service was top notch. One of the best company's I have had the pleasure of doing business with. The work crew is full of energetic knowledgeable employees. I would recommend them to anyone."
— John R.
Google Review
Ready to Get Started?
Our licensed electricians and energy specialists are ready to help. 1-year warranty on all work plus manufacturer's warranties available.